PP PE bottle crushing washing recycling machine .

PP PE Bottle Crushing Washing Recycling Recycling Machine hi Waste PP (polypropylene) leh PE (polyethylene) bottle materials (yogurt cup, shampoo bottle, damdawi bottle, hnute tui bottle, nitin chemical bottle, etc. te ang chi) process na tur atana siam bik hmanrua set a ni a, high-urity recycled plastic sheets (flakes) or precycles (flakes) ah a chantir thei a ni.

PP leh PE hi plastic hrang hrang pahnih an ni a, mahse an density hi tui aiin a hniam zawk a, an recycling process pawh a inang tlang hle. Chuvangin, production line khatah an process fo a, a tawpah chuan customer mamawh angin granules-ah an inthen emaw, an pawlh emaw a ni.

Film line ang bawkin, mahse bottle characteristics, bottle cap, label, leh residual contents te tan optimized a ni.

1. - preprocessing - Unpack leh sorting .

·Purpose: Thil bawlhhlawh lian tak takte paih chhuah a, a hnua processing atana inbuatsaih.

·Equipment: Machine hawn, conveyor belt, manual sorting platform.

·Process: Packaged waste bottle bags chu conveyor belt hmanga hawn leh phurh chhuah a ni a, non PP/Pe impurities langsar tak tak (pet bottle, metals, glass, plastic dang, etc.) te chu kut hmanga lak chhuah a ni.

2. - size tihtlem 1.1.

·Purpose: Bottle pum pui chu a te tea then a, bottle body, cap, leh label te chu awlsam taka tihfai theih nan.

·Equipment: Crusher (a tlangpuiin blade cutting hmanga design a ni a, anti entanglement a ngai).

·Process: Bottle chu conveyor belt hmangin crusher chamber inkhar chhungah a lut a, high-speed rotating blade hmangin a fragment lian leh te inang tlang (a tlangpuiin 10{1}15mm) ah a cut a. Chutiang a nih lai chuan tui tlemte chu a lum theih nan leh leivut a awm loh nan spray theih a ni.

3. Hot Washing - Pollutants paih chhuah .

·Purpose: Hei hi tihfai dan tur pawimawh ber a ni a, chu chuan heating leh cleaning agents hmangin grease, residual liquid, label paper, leh bottle slice-a glue adhered te chu tharum hmanga lakchhuah a ni.

·Equipment: Hot washing tank emaw friction cleaning machine emaw a ni.

·Process: Sheet hrual, tui lum, leh specialized cleaning agent te chu container-ah an pawlh khawm a, spiral stirring emaw friction emaw hmangin℃80 aia sangin an tifai chhunzawm zel a ni. Temperature sang chuan glue chu a tichhia a, label paper chu fibrous a ni a, grease chu emulsify leh decompose turin a siam bawk.

4. Flotation inthenna - Bottle taksa leh bottle cap sort .

·Purpose: PP bottle slices, PE bottle slices, leh bottle cap materials te chu automatic-a then theih turin density difference hman tur.

·Equipment: Flotation tihfai tank emaw hydraulic cyclone emaw hmanga tihfai.

·Indawtdan:

·Pet bottle flakes (a awm chuan): density sang ber (~1.38g/cm 3) hmangin a hnuai lamah a pil hmasa ang a, a hranin a inthen ang (a tlangpuiin PET hi PP/PE bottle-ah mix loh tur a ni a, mahse safety link atan hman theih a ni).

·pp bottle slices: density 0.90-0.91g/cm 3 vel a awm chuan tuiah an innghat ang emaw, zawi zawiin an pil ang.

·HDPE bottle flakes (nausen bottle ang chi): density 0.94-0.96g/cm 3 vel a awm chuan a laiah a innghat ang.

·Bottle Cap (PP/PE): density hniam ber (~0.90-0.92g/cm 3) neiin tui chung lamah a float ang a, scraper emaw overflow emaw hmangin a inthen ang.

·Tui density (CACL 2 dah ang chi, etc. ang chi) siamrem hian PP leh HDPE te hi a dik zawkin a inthen thei a ni.

5. Friction tihfai - Deep scrubbing .

·Purpose: Bottle slice inthen tawhte chungah final fine washing tih tur a ni a, chu chuan residual trace pollutants awm zawng zawng chu uluk takin a paih chhuak ang.

·Equipment: Speed ​​sang tak hmanga friction tihfai na machine.

·Process: Material hi high-speed rotating blades in the cleaning machine in a khalh a, chu chuan intense friction a siam a, tui a siam a, a chung lamah stubborn stains a peeling a, a tifai lehzual bawk.

6. Rinse - A tawp bera tihthianghlimna .

·Purpose: Cleaning agent awmsa chu uluk takin silfai la, bottle slices-a bawlhhlawh, hot washing leh friction washing-a awm chu phelh rawh.

·Equipment: Tank emaw drum rinse machine emaw hmanga silfai theih a ni.

·Process: Tui thianghlim hmanga reverse flow rinsing hi tui tam ber lai tihfai dan tha ber-saving way a thlen theih nan hman a ni.

7. Dehydration - mechanical dehydration .

·Purpose: A tam thei ang bera tui paih chhuah leh a vawt theihna tur energy humhim.

·Equipment: Centrifugal dewatering machine hmanga siam a ni.

·Process: Wet sheet chu high-speed centrifuge-ah a rotate a, a chunglam tui chu a nghing vek a, a tui awm zat chu 10% aia hniam a ni.

8. Drying - thermal dehumidification .

·Purpose: Moisture content hniam lutuk (a tlem lutuk) neih theih nan .<1%) required for subsequent processing of materials.

·Equipment: Airflow Drying System (hman tam ber).

·Process: Temperature sang tak Hot air chu material nen a inzawm tlat a, tui a ti bo nghal a, bottle slice dry, loose fai tak a siam chhuak thin.

9. Thlipui thlan leh bungrua .

·Purpose: Residual light impurities awm thei (label paper fragments ang chi) te chu paih chhuah a, uluk taka package tur.

·Equipment: Air separator, screen vibrating, silo, packaging machine.

·Process: A vawt hnuah chuan thli chakna hmanga light bawlhhlawh te thliar hrang turin thli separator hmangin material chu an kalpui a; vibrating screen-ah chuan particle tha tak tak te chu paih chhuah theih a ni; A tawp berah chuan high-purity PP/PE bottle slices te chu an hmu a, an dahkhawm a, an dahna tur atan an dah a ni.

10. Extrusion granulation (a duh chuan) .

·Dried clean sheet chu a hmin thei a, a filter thei (screen changer), screw extruder pakhat hmangin pelletized theih a ni a, value sang zawk recycled plastic pellets siam theih a ni.

Production Line FlowChart (Material flow awlsam zawk) .

Bawlhhlawh bawm chaw pek → Unpacking → Conveyor belt (manual sorting) → Crusher → Conveying → Hot washing tank (heating+cleaning agent) → Spiral lifting → Flotation separation tank (Density material hrang hrang atanga bottle caps inthen) → Friction cleaning Machine → Clear Water {Centing tank → Airflow Drying System → Air Separator → Vibrating Screen → A siam zawh tawh Product Bin → (Optional) Extrusion Granulator → Packaging

(Tui bawlhhlawh paih) (scrape off bottle caps) (Tui bawlhhlawh paih)

·Product: PP/PE recycled bottle flakes emaw PP/PE recycled particle emaw tihfai.

·Dilna:

·Automotive Accessories: bumpers, interior panel, battery casing, etc. te.

·Appliance shell: Washing machine chhunga bucket, air conditioning shell, appliance shell te, etc. te.

·Daily necessities: bawlhhlawh bawm, pangpar bawm, turnover box, table leh chair, pallet.

·Pipe hmanrua: Municipal drainage pipe, wire leh cable sheath te.

·Injection molded products: Industrial part hrang hrang leh civil thil siam.

1. Separation Technology hi a bulpui ber a ni: Hlawhtlinna kawngkhar chu bottle body, bottle cap, leh label te tha taka thliar hran a ni. Bottle cap (PP/PE) material chu bottle body nen a inang thei a, mahse a rawng leh melt index erawh a danglam a, mixing hian quality a nghawng dawn a, chuvangin flotation separation a pawimawh hle.

2. Label leh adhesives lakchhuah hi hna harsa tak a ni: Nitin chemical bottle-a label leh adhesives te hi a rilru a na hle a, temperature sang tak, tihfai agents chak tak, leh friction tihfai hun tling tak, a tha taka paih chhuah theihnaah a innghat a ngai a ni. Glue la awm chu melting leh granulation laiin carbonize a ni ang a, black spot a siam ang a, product quality a nghawng ang.

3. Density Regulation: Recycled PP emaw PE material emaw thil pakhata siam chhuah tur chuan flotation cell-a inthenna dik zawk neih nan density regulator (saltwater ang chi) hman a ngai mai thei.

4. Tui bawlhhlawh tihfai: A tihfai dan hian tui bawlhhlawh tam tak a siam a, chutah chuan chemical tihfai nana hman tur leh oils te a awm a, chu chu bawlhhlawh paihna system kimchang tak (sedimentation, air flotation, biochemical treatment, etc.) nen a inzawm tur a ni.

5. Differentiated Processing: HDPE milk bottle leh PP nitin chemical bottle siamna atana process parameter (temperature leh cleaning agent formula ang chi) te chu siamrem leh siam that a ngai thei.

He detailed process description hian PP/PE bottle recycling line kalphung leh hmanrua te chu a taka hriatthiam theih nan a puih ngei ka beisei. Material bik (a bik takin HDPE milk bottle emaw PP daily chemical bottle emaw ang chi) i neih chuan process ngai i neih chuan a process chu a focus deuh ang.

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